Dynamic Inspection
Understand and analyze load distribution of the teeth in the gear drive during the run, via three main factors
- Thermal pattern analysis
- Vibration analysis
- Surface contact analysis
- Misalignment analysis
Gearing you up for Profitability
Girth gear specialists for the cement industry: maintenance training, health checks, alignment and inspection.
Get in TouchGirth Gear
Maintenance Training
Positive Outcomes of the Training
Improved Cashflow
Reduced capex via better inventory planning leading to improved cashflow management
Cut Losses
Reduced unplanned shutdown thus reduced production and revenue losses
Reduced Opex
Reduced opex via reduction in lubricant consumption by up to 60%
Equipment Life
Increased life of equipment leading to improved capex productivity
Green Operations
Greener operations due to reduced disposal volume
Training Modules
Static Inspection
Understand and analyze the equipment condition and equipment life during planned shutdowns:
- Wear Analysis
- Backlash Analysis
- Root Clearance Analysis
- Girth Gear Sealing Arrangement Inspection
Continuous Maintenance and Optimization
Learn
- To choose the right type of lubricant as per your needs
- Optimizing
- Specific Lubricant Consumption
2018Year Established
30Years of Experience
23Years in Girth Gears
About Us
Founded by Vivek Saxena, a renowned Girth Gear specialist with over two decades of experience and overall experience of three plus decades in cement industry.
Vivek has worked across the nation in companies such as
- Techport managing girth gear maintenance across 33 plants of ACC and Ambuja. Was also deeply involved in technical evaluation from OEMs such as FLS, Thyssen Krupp, CMD and KCP.
- He has also managed business for lubricant majors like Fuchs, Bechem, Kluber and Exxon Mobil.
Vivek is supported by a hand-picked team of experts to also support you on quality assurance for your pre-dispatch inspections of new gears, refresher trainings, and managing the health-check and alignment issues.
Testimonials
Penna Cements
This is to certify that Sri Vivek Kumar Saxena of M/s VKS Consultancy organized training program on "Basic Training on Girth Gears Maintenance (Theory & Practical)" from 10.07.2019 to 12.07.2019.
The training program is Excellent Highly Useful to mechanical engineers to carry day to day maintenance activities in professional way. The training program covered all most all needful things and the methodology and the way of presentation is outstanding.
We honestly recommend other organizations to come forward and organize to take advantage of the benefits of this training program. We wish all the very best in your future endeavour.
Star Cement Ltd
This is with reference to the "Basic level Girth Gear Training" held at our Lumshnong Plant. We are pleased to inform you that the "Basic level Girth Gear Training" provided by yourself from 19th May, 2022 to 21st May, 2022 has been very professional and has added value to the participants. It has been appreciated well by the employees.
We appreciate the effort put in by yourself for the professional and practical oriented training session which has helped our employees in enhancing their knowledge and skills. Your efforts in this regard is highly commendable and appreciated.
Zuari Cement
This is with reference to the "Basic level Girth Gear Training" held at our Sitapuram Plant. We are pleased to inform you that the "Basic level Girth Gear Training" provided by yourself from 1st Dec, 2022 to 3rd Dec, 2022 has been very professional and focused with an added value to the participants. It has been received well by all the participants.
We appreciate the effort put in by you for the professional and practical oriented training session which has helped our employees in enhancing their knowledge and skills. Your efforts in this regard is highly appreciated.
Other Services
Health Check
Trouble shooting any operational problem. Health check-up of Critical Girth Gear with recommendations for improvement
Mechanical Alignment
Mechanical Alignment Job of Pinion to Girth Gears.
Lubricant Optimization
Process leading to optimization of operational service lubricant
Pre-dispatch Inspection
Final inspection of New Girth Gears & Pinions at Manufacturers site
Brands worked with
